There is perhaps no portion of the composites manufacturing process that suffers the variables and uncertainties of carbon fiber-reinforced polymers more than machining. Not only has the use of carbon fiber composites increased,  but the sheer size of composite structures has increased as well.

As the use and size of carbon parts has increased, the dimensional tolerances to which these structures must be produced has tightened dramatically — the margin for error today is so small as to be almost nonexistent. Thus, machining is more critically important than ever.

These are not trivial matters: Machining often is the only means to bring  a cured, nearly complete composite structure to its final dimensions. In the aerospace industry, that near-net structure is likely to represent thousands — if not millions — of dollars of engineering expertise, material and manufacturing effort. A flawed machining effort is rarely fixable and, thus, poses a fatal threat to productivity and profitability.

Because carbon fiber cutting solutions is ubiquitous, there is much concern about, and innovation in, cutting tool technology. When AOYOO recommends careful study of tool materials and geometry and close management of tool life. Tool material type and geometry, taken together, determine the quality of the “break” and the durability of the tool.

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